Industrial Syngas Internal Combustion Torch Flare for Gas Burning

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: biogas torch
• Method: Physical Treatment
• Usage: Industrial, Home, Agriculture, Hospital
• OEM: Accpted Customized Products
• Transport Package: Wooden Case
• Specification: customized
• Trademark: RELY
• Origin: Qingdao China
• HS Code: 84162011
• Production Capacity: 120sets/Year
• Package Size: 300.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 360.000kg

Product Description

 

Working Principle

The biogas torch forcibly shortens the flame through the high power air distribution, while the high power air

distribution also can forcibly lower the combustion chamber temperature. By low-temperature oxidation reaction,

biogas is decomposed and burned, the combustion byproducts are CO2 (carbon dioxide) and H2O (water). Under

low-temperature combustion conditions, it can effectively reduce the generation of NOx (nitride) and SOx

(sulfide), safely and environmentally.
 

Torch classification

The biogas torch is composed by the combustion chamber, injector nozzle, support structure, ignition and flame

monitoring system, flame arrester, main actuator, condensate discharge, PLC control cabinet and other main

components. According to the combustion type, torches can be divided into four types: premixed torches,

injection torches, enclosed torches and external combustion torches.

(1)  Premixed torches

The draught fan is equipped with to forcibly pre-mix the biogas and air. Then the biogas combustion reaction is intense, the flame

propagation speed is fast, the combustion intensity is high and the flame is short. Therefore, forced premixing combustion torches

are all small volumes and low manufacturing costs, suitable for stable biogas production and high methane content.

(2)  Injection torches

The torch adopts the Venturi combustion head. Air will naturally enter during biogas combustion. So the torch has low noise and

high biogas combustion efficiency. The main body of the torch is made of 304 stainless steel. The double-layer stainless steel

combustion chamber can effectively isolate thermal radiation, reduce the temperature of the torch barrel and effectively prevent

the operator. The torch adopts the fully automatic control system, with automatic ignition and combustion control. The PLC control

system is efficient and stable. The detection system uses ultraviolet detection to monitor the torch 24 hours one day, also equipped

with fault alarms.

(3)  External combustion type

The main body of the torch is made of 304 stainless steel. The torch is also equipped with automatic ignition control, with low

external combustion cost and good performance.

(4)  Internal combustion type

The torch adopts closed internal combustion technology, biogas is burned inside the torch barrel. The flame will not overflow the

torch mouth, ensuring safe use. The ceramic fire-proof fiber is lining inside the torch barrel. This will effectively isolate thermal r

radiation, reduce the temperature of the torch external barrel and ensure the safety of operators. The main body of the torch is

made of 304 stainless steel. The body is integrated and easy for lift. The base is fixed with anchor bolts, making installation

convenient and simple. The torch uses the PLC control system and ultraviolet detector, ensuring stable operation. High burnout

rate and quiet combustion.

  

Technical Features

1. All torch products can be customized based on buyer different standards and needs. We can design the whole 
sets of biogas treatment equipment and utilization equipment, provide detailed engineering plans and drawings,
provide on-site technical guidance for installation, complete equipment debugging and provide technical training
and operation instructions.

2. The torch burner uses infinitely variable combustion to achieve the dynamic balance between biogas production and combustion, help to save operating costs.

3. The maximum torch burnout rate of biogas can reach 99.9%, exceeding the highest standard for biogas combustion flue gas emissions and meeting the high standards of large-scale biogas engineering. According to customer customization, ceramic fire-proof modules are used and fire-proof temperature reached 1300°C,  effectively isolate thermal radiation and ensure the outside safety of the torch.

4. The torch adopts a PLC control module, with the LCD touch screen display interface. The system can remotely transmit signals. The equipment operation status can be directly observed in the equipment central control room, enabling the control room to start and stop on-site equipment and no need personnel on duty.
 

 

Product Specifications

 

Model

QHJ-YS-50

QHJ-YS-100

QHJ-YS-150

QHJ-YS-200

QHJ-FB-300

QHJ-FB 500

QHJ-FB-800

QHJ-FB-1000

Burning capacity

m3/h

50

100

150

200

300

500

800

1000

combustion chamber

Φ500

Φ650

Φ800

Φ1000

Φ1200

Φ1500

Φ1600

Φ1900

Type

Injection type, Venturi type combustion head

closed type, permanent light and combined burner

Insulationmethod

Double layer stainless steel

ceramic fiber module, thickness 220cm

Control method

PLC automatic control, manual control, LCD touch screen, remote Ethernet control (customization)

Flame detection

24-hour ultraviolet probe monitoring, temperature monitoring of combustion exhaust gas (customized)

Torch material

SS304/Q235(optional)

Pipe diameter

DN

40

50

65

65

80

100

125

150

Biogas pressure

KPa

1-3

1-5

1-10

Methane concentration

%

35-60

Flame temperature

°C

300-600

500-800

Size

mm

500*4500

650*4500

800*4800

1000*6500

1200*6500

1500*6500

1600*7500

1900*7500

weight

kg

600

700

800

1500

2000

25000

3000

35000

Adjustment ratio

Adjusting the fire scale

Infinite variable regulation

Lightning protection system

Stainless steel flash collector

 

 
  

Company Profile

We, Qingdao Rely Environmental Technology Co., Ltd., established in 2015, is a comprehensive environmental enterprise, included product research, process design, system integration, equipment manufacturing, project construction and technical services. We committed to become a professional and reliable supplier of water treatment and organic waste solutions.

The products are widely used for drinking water treatment, industrial water treatment, domestic sewage water treatment, industrial sewage treatment, air pollution control, organic waste treatment and so on. Also supply environmental and efficient water treatment chemical products.

We have good long-term cooperation with Chinese well-known universities and research institutes, assure our strong technical strength and acquired series of technical patent. Our teammates have rich experience and already completed over 100 projects in domestic and foreign, gained highly reputation from local citizens and governments. In Asia, African and South American market, we have made several big landfill leachate treatment projects, treatment capacity from 100MT to 400MT, because of reasonable design, advanced equipment and high level construction, all projects run stable and efficient, proved our strong technical strength and high quality level.

With strong technical strength, we are not only a reliable equipment supplier, but also undertake EPC general contracting projects, and provide technical services to partners, including engineering design, engineering consulting, etc.

Warmly welcome to cooperate with us, for cleaner water, fresher air, more blue sky and more beautiful home!





 

World Class Partners

World Class Technology Partners
 

World Class Device Partners





World Class Business Partners

 

Certifications

 

FAQ

1. Q: What products do you produe? 

A: We are specialized in drinking water treatment, industrial water treatment, domestic sewage water treatment, industrial sewage treatment, air pollution control, organic waste treatment and so on. Also supply environmental and efficient water treatment chemical products.

2. Q: What information do we need before ordering?
A1: Pls advise your requirements for overall treatment process.
A2: Pls offer the water quality report for influent water or raw water type.
A3: Pls advise the max treatment capacity for design.
A4: Pls advise the quality demands for the effluent water or the usage of effluent water.

3. Q: How long is your lead time?
A: Generally it is 25 days, depends on your needs and project scales.

4. Do you provide OEM service?
A: We provide high-quality OEM services, and also provide buyers customized products.

5. What other services can you provide?
A: Provide free technical support at any time, and also can help you design the whole treatment process of the project.